Custom packaging · Mailer Boxes
Custom Mailer Boxes for Brands That Get Filmed
Roll-end tuck-front mailers with tear strips, inserts and edge-to-edge print — low MOQ from 50 boxes.
A mailer box is a one-piece corrugated box with self-locking wings that ships without tape. It is the format most eCommerce and subscription brands choose because it protects product, folds flat for storage, and gives you a full canvas for custom printed packaging on all six panels. Our low MOQ of 50 mailer boxes lets subscription and DTC brands order exactly the quantity they need for a launch or restock.
Features
- Roll-end tuck-front (RETT) and roll-end front-lock builds
- Optional tear strip for tape-free opening
- Fitted foam, pulp or cardboard inserts
- Edge-to-edge CMYK or single-colour kraft print
- Flat-shipped to save warehouse space
Benefits for your brand
- No tape or glue needed at pack-out — faster fulfilment
- Photogenic unboxing that fuels user-generated content
- Strong enough to ship alone, clean enough for retail shelves
- Reusable for returns and exchanges
Materials
- Kraft board (12pt – 24pt) for a natural, recyclable finish
- SBS / white paperboard (14pt – 28pt) for vivid CMYK printing
- E-flute, B-flute and double-wall corrugated for shipping strength
- Rigid chipboard (1.2mm – 3mm) wrapped in specialty papers
- Food-grade and grease-resistant liners on request
Printing options
- Offset lithography for large wholesale custom boxes runs
- Digital printing for short runs and fast prototypes
- Flexographic printing on corrugated shipping cartons
- PMS spot colour matching plus full CMYK custom printed packaging
- Soy-based and water-based inks for eco-conscious brands
Box styles
- Roll-end tuck-front mailer
- Roll-end front-lock mailer
- Two-piece lid and tray mailer
- Book-style wrap mailer
- Literature mailer with insert slots
Finishing options
- Matte or gloss lamination
- Soft-touch velvet coating
- Gold, silver, rose-gold or holographic foil stamping
- Embossing and debossing
- Spot UV highlights
- Window patching and die-cut handles
Custom sizes & low MOQ
Every mailer boxes order is produced to your exact interior dimensions — there are no fixed sizes and no upcharge for an unusual footprint. Send length, width and height in inches or millimetres, or send the product and we will measure and specify it for you. Tooling is created once and reused free on every repeat order. Our low MOQ starts at 50 units, so you can launch or test with small quantity orders before scaling to wholesale volumes.
Related packaging
New to custom packaging? Read our Custom Packaging Guide or the Box Size Guide.
Mailer Boxes FAQs
- No. E-flute and B-flute mailers are rated to ship on their own through all major carriers.
Need a quote for mailer boxes?
Send us your dimensions and artwork — or just describe your product. You will have an itemised quote within 24 hours.
- Free design support
- Low MOQ from 50 boxes
- 5-day rush available
- Worldwide delivery