October 2, 2025 · 6 min read

Start with carrier and product
Every eCommerce packaging decision starts with two facts: which carrier you ship with and what your product weighs and breaks like. Parcel carriers sort on belts and drop on doorsteps, so the box has to survive that, not just a shelf. Tell us your carrier, product weight and fragility and we specify the flute, insert and closure.
Match the format to the order
- Roll-end mailer for single parcels under ~30 lb
- Corrugated shipper for heavier or multi-item orders
- Folding carton inside a mailer for premium presentation
- Inserts that hold product still through sortation
- Branded tape, tissue and stickers for a complete unboxing
Right-sizing beats everything
Carriers charge on dimensional weight, so empty space is taxed. Right-sized custom packaging die-cut to your product’s real footprint routinely cuts parcel spend by double digits and removes void fill. It is the highest-ROI decision in eCommerce packaging.
Need a specification for your product? Request a free quote or browse our packaging products.