Illustration for Affordable Custom Boxes for Small Business: Where to Save

Cost

Affordable Custom Boxes for Small Business: Where to Save

The five legitimate places to cut packaging cost — and the three places where cutting costs you more than it saves.

May 19, 2022 · 5 min read

Illustration for Affordable Custom Boxes for Small Business: Where to Save

Cheap boxes vs affordable boxes

A cheap box is under-specified: thin board where strength was needed, no proof process, a supplier with no accountability when the run is wrong. An affordable box is right-sized and smartly specified — every dollar spent doing a job, none spent on decoration. Small businesses should be shopping for the second, and the difference is where the cuts are made.

The five legitimate cuts

  • One or two print colours instead of full CMYK coverage
  • Kraft board instead of bleached white
  • Digital printing under 750 units — no plate costs
  • A plain inner with a printed sleeve — the premium look at carton cost
  • Gang multiple SKUs on one run to share setup

The three cuts that cost more

Cutting board caliper below the product’s weight class — damage rates erase the saving. Skipping the proof process — a misprint run costs double. And buying “cheap” from a supplier with no tooling storage — every reorder pays setup again. We will always tell you which cuts are safe for your product and which are a false economy.

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