Illustration for How Packaging Extends Food Shelf Life

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How Packaging Extends Food Shelf Life

Barriers, vents, seals and liners — the packaging decisions that keep food fresh longer, from bakery counters to frozen SKUs.

July 25, 2024 · 6 min read

Illustration for How Packaging Extends Food Shelf Life

Shelf life is a packaging decision

Food does not spoil on a schedule — it spoils when oxygen, moisture, light or heat reach it. Every one of those four is a packaging variable: the barrier you specify, the seal you trust, the closure you choose and the vent you add. Getting them right can double sellable life; getting them wrong can turn a production run into waste.

The four levers

  • Oxygen — foil or metalized barriers, nitrogen flush, tight seals
  • Moisture — grease-resistant liners for bakery, desiccants for dry goods
  • Light — opaque board or metalized film for fats, oils and herbs
  • Heat and steam — vented board for warm product so condensation does not soak the box

Match the barrier to the product

A croissant needs venting, not a hermetic seal. Coffee needs a one-way valve and a foil barrier. Frozen meals need freezer-grade coatings that do not crack at low temperature. Specify the product’s temperature, moisture and shelf-life target with your quote and the board, liner and closure are chosen from that — not from a generic stock box that happens to be in the warehouse.

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